Is the problem in the relay or in the motor. Take extra caution in every winching situation. I recently converted it to synthetic rope, which I purchased from another vendor. Anything below IP67 is prone to damage from rain and submerge. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Keep clear of fairlead when operating. Or trade for a new Apex 5500 long drum winch or equivalent. Tighten all power cable hardware to 20 in. However, they dont have as operation that is as wide or as big as other major winch names. Badland 18000 Winch Installation & Instructions Manual: Download. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Check the Winch's electrical connections. Do not wear loose clothing or jewelry, as they can be caught in moving parts. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. We recommend giving the device some rest in between and letting it cool off. The build of the fairlead is stainless steel. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. It is in the signature Mile Marker orange and black color. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Has anyone else been successful in finding replacement parts ? The solenoids help operate the winch in and out by managing the high amp between the winch and battery. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. It locks the wire in its place. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Fingers may be caught and get pulled into fairlead or drum. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. This will ensure that the safety of the winch is maintained. Badland is a winch brand that provides good quality winches. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. Heres how you can do that: Thats all there is to it. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Test Electric Winch for proper operation. Do not power the hook all the way into the fairlead to prevent damage. The device alone cannot ensure safety for you and the vehicle. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. It may not display this or other websites correctly. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. A road alligator jumped up and took out the controller box. Safety Precautions:Take extra caution in every winching situation. An installation manual is also part of the package. Only use a 12V automotive (or equivalent) battery, in good condition. Call to Order: 1-800-444-3353. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. It reduces the load on the winch, allowing it to work longer with less heat buildup. They are perfect Badland 2500 winch parts. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Do not use winch in overwind orientation. The wireless remote controller will act as a receiver to operate the wireless remote. Obey all safety messages that follow this symbol to avoid possible injury or death. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. This wire rope must be discarded and not be used. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. I've searched and cannot find any source for replacement parts . Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Badland Zxr 12000 Winch Wiring Diagram Database. Badland 63770 ZXR 12000 lb. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use It has a very smooth surface to feed your synthetic rope through. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. These carry important safety information. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Instead, it would be best if you kept a few things in mind. Move Clutch Handle to the Released position. The winch still runs. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Two best universal wireless remote controls supporting all the models. Read this material before using this product. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. To use the wireless remote, lift the socket cover to plug the remote switch. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. I haven't been planning on getting a winch in the near future, but the price is intriguing. I need cable information to replace csble . Always wearheavy-duty leather gloveswhen handling the winch. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. Circuit Breaker: Benefits Of Badland Winches: I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Connect the black cable from the battery's negative side to the winch. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Only winch with the winching vehicle s transmission in neutral. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: The original was a Warn 2000, but was completely gutless. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. You may need a plastic encasing to secure your circuit breaker from water and dust. Repair or replace solenoid. We think youll enjoy these customer-made YouTube videos about our products. Has anyone else been successful in finding replacement parts ? Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Do not use thinner/longer cables or link multiple cables together. Retails for 350 dollars plus tax. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Im looking for a drum assembly for a Badland 2500 lb winch. (2.2Nm). Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. It is affordable yet features extreme power and efficient, advanced design. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. It stops the cable from rolling back to prevent accidents and injuries. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Hawse fairleads are used in conjunction with a synthetic winch line. If problem persists, a qualified technician needs to check and repair. I have a badlands 12000 lb capacity winch. Make sure the Winch will fit the chosen mounting area. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Your email address will not be published. Harbor Freight replaced it no problem. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Any uncovered wires may be the cause of a short circuit. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Nothing there nor Ebay. Wrap wire rope under 500 lb. If you are going to go cheap and Chinese consider running a Smittybilt winch. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Do not use thinner/longer cables or link multiple cables together. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. Recovery Kit: 6. Tighten fasteners to the listed torque values. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. I have an old Badland ATV/UTV 3000 lb winch. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Keep clear of wire rope, hook, and load while winching. Do not lean over or come in contact with battery while making connections. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Click the green button to print the entire article.To print the original version of the document - click the blue one. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. They are appropriately priced, and are easy to install. To operate the winch, plug the remote into the socket connector. If you are buying a winch for the first time, there will be several queries in your mind. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Cable: 7. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. This device is also built to withstand high amounts of water without the danger of any short-circuit. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon Suppose if you have a wireless remote, connect the remote control box to the solenoid box. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. Diagrams within this manual may not be drawn proportionally. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. Badland has invested a lot of thought into manufacturing this product. But still, precautions should be taken. The battery may be drained if you use the winch while the engine is not running. Do not exceed the angles shown in Figure B for a roller fairlead. Theyre independent, uncut and unsponsored. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. However, that is not the case with this unit. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. It can heat up after excessive use. The wire rope must be properly coiled under tension to be able to support a load without damage. The relay clicks when the out switch is Activated. 3491 Mission Oaks Blvd. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. The remote control will auto shut down when not in use after two minutes. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Although this winch offers excellent power, its speed is a bit disappointing. Do not wear loose clothing or jewelry, as they can be caught in moving parts. (Wire rope enters/exits at the bottom.). Don't get scammed by websites pretending to be Harbor Freight. The wireless remote controller will act as a receiver for the wireless remote. This wire rope is kinked. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Do not overreach. ), Use winch only in underwind orientation. Badland Winch Parts List: 1. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Now that youve installed your winch, the next step is to wire it. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. This item can only be purchased on www.buya.com with "In-store pickup" only. Do not use a dirty or corroded battery. if abnormal noise or vibration occurs, have the problem corrected before further use. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Use a spotter to assist you in assuring that it is safe to operate the winch. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Download Badland ZXR 12000 Truck/SUV Winch Manual. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The company focuses on the customer experience that this product provides. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. This occurs due to the wired solenoid that gradually heats as the current flows through it. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! 70 series PTO winch + Aisin1000 elec winch - what are they worth. You must log in or register to reply here. Since there are no 3000 lb winches listed, which electronics should I try? JavaScript is disabled. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Run in short bursts without load until completely dry. I cant seem to find a parts listing for the plastic box with cover. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch.
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